Log lathe LL-41
Description of Woodlandia log lathe LL-41
Woodlandia log lathe LL-41 is "four in one tool" for production of cylindrically shaped logs used in log home manufacturing. These milled logs (a.k.a giant dowels) are main component of log home or log cabin shell. The lathe is able to perform four essential operations on the log: turning, C-groove (Swedish cope), notching, kerfing.
The LL-41 log turning mill can accommodate up to 19½ inches (500mm) row logs. In standard configuration this log rounding machine produces cylindrical log with diameter from 6 to 18 inches (150 - 460 mm).
Also the lathe can mill round notch and Swedish cope for diameters from 6¼ to 12½ inches (160 - 320 mm).
Lathe output depends on skills of the operator and the production process. In average 10, 1 foot (300mm) in diameter, 20 feet (6m) length logs can be manufactured per work shift by 1 operator and 1 helper. An average of 3-5 days would be required to process logs for a basic 16x16 feet log cabin shell.
The machine is delivered as a LOG LATHE KIT. Assembling is required at owner's site (assembling manual is provided).
LL-41 in conjunction with RoundMaster are intended for small or medium size businesses where automation is not required. Such business can produce log works for about 15-20 $/sq foot (160-200 $/m²) or less if manufacturing is well organized. Labor cost is 50-70% of total cost therefore in areas or countries where labor is cheaper than $30/h, final price will be proportionally less than $15/sq foot...
To review solutions based on LL-41 click here.
Construction
The LL-41 consists of a modular frame, head stock, tail stocks and moving carriage. The L-41 is intended for heavy duty work.
Tail stock is movable along the frame to accommodate a length of input log. The stock has a pike where the log top is fixed to. Tail stock pike is motorized allowing extension of pike up to 1 ft (30cm)
Head stock has another pike which is fixed to the frame. This pike (axle) is driven (via gear box) by an electric motor that provides turnng of a log. Moving carriage of LL-41 travels forward and back along the base frame driven by electrical motor and chain gear. Moving carriage has 2 mills: vertical and horizontal. Horizontal mill is intended for:
- debarking
- removing of thick layer of wood
- milling of lateral groove (Swedish Cope)
Vertical mill is intended for:
- finishing of a log surface
- milling of round notches
- flattaning (planing) the surface
The log lathe is controlled manually by operator via buttons on control panel.
Click here to overview pictures & videos of LL-41
Setup & Power requirements
The log lathe can be operated inside as well as outside under a shed or awning. For proper operation the machine requires solid base where lathe’s frame can be bolted or welded to. The frame should be properly leveled and aligned in order to avoid shape deformations during the turning. All components of the lathe are heavy therefore forklift or small size crane should be used for moving and handling components of the machine during setup.
Click here to overview pictures of different LL-41 installations...
Optionally, Woodlandia can ship “ready to work” log lathe in conjunction with diesel generator and fuel tank on 50 feet flat trailer with attached hydraulic legs. Such combination allows making mobile log lathe which can be relocated between building yards as necessary. Just move, unpack, level the trailer using attached legs and the lathe is ready to build log home wherever the trailer can be towed to. More information will come soon… |
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Woodlandia ships two variants of the log lathe:
- LL-41K with all motors powered by 3 phases, 480V, 60Hz electricity
- LL-41KE with motors for 3 phases, 380V, 50Hz
Optionally the lathe can be supplied with proper diesel generator to satisfy customers in remote areas or where 3 phase electricity is not available.
Minimum 25KW generator is required to power LL-41. However we suggest to look at 30KW-40KW generator because bigger generator can consume less diesel fuel to generate enough power for LL-41 (this statement should be evaluated by yourself by looking into particular generator's fuel consumption data). For example 35KW generator we have in our demo place consumes:
L / hr | |
|---|---|
8.6 | 37.4 |
6.8 | 26.18 |
4.9 | 18.7 |
| 3.9 | 14.96 |
You can look for used or new generator at:
- local manufacturer
- local liquidation auction
- www.ebay.com
Woodlandia can recommend two Ontario (Canada) based generator manufacturers, please contact us for details..
Specification
Technical specification for log lathe LL-41
Physical characteristics
Length: 33 feet (10 m)
Width: 5 feet (1.5 m)
Height: 7 feet ( 2.1 m)
Weight: 4080 pounds (1850 kg)
Environment: from -10 to +40 degrees Celsius.
Power requirements
- LL-41K: 3 phases, 470V, 60Hz
- LL-41KE: 30A, 3 phases, 380V, 50Hz
Row material and product
- Min log length: 18 inches (380mm)
- Max log length: 26½ feet (8100 mm)
- Output dowel (cylindrical log): 6-18" (150 - 460 mm)
Logs for log constructions (logs with Swedich Cope):
| Min input log diameter: | 7 | 180 | recommended minimum input diameter of trunk top |
| Max input log diameter: | 19 | 500 | recommended maximum input diameter of trunk butt; no more than specified number including remainings of branches |
| Min output log diameter: | 6 | 150 | it is possible to turn log with less diameter however extra care during the work should be taken |
| Max output log diameter: | 12½ | 320 | it is possible to make just cylindrical logs with diameter up to 18 inches (460mm) |
Productivity
Output depends on skills of operator, quality of raw materials, infrastructure and how well the production process is organized.
Required personal: for optimal productivity 1 operator and 1 assistant are recommended.
Average output is 150-300 linear feet of logs per 8h work shift.
The efficiency can be increased by using RoundMaster optimization complex.
Technical data
Horizontal carriage speed | 0 to 13 | 0 to 4 | adjustable |
Vertical carriage speed | 0 to 13 | 0 to 4 | adjustable |
Tail stock pike extending speed | 4 | 1.2 | fixed |
| Rough (cope) cutter | 3520 | 19A, 11KW (14.74 HP) | |
| Fine (notch) cutter | 3480 | 5.8A, 3KW (4.02 HP) | |
| Kerfing saw | 3480 | 2A, 1.1KW (1.48 HP) | |
| Carriage (moving) | 1650 | 0.7A, 0.25KW (0.34 HP) | rotation frequency can be adjusted via control panel |
| carriage (lifting fine cutter) | 1625 | 0.66A, 0.18KW (0.24 HP) | rotation frequency can be adjusted via control panel |
| Head stock (log rotation) | 1480 | 5.8A, 3KW (4.02 HP) | resulting rotation frequency can be adjusted gradual, manually changing, 32, 42 or 50 rotations per minute |
| Tail stock motor | 1650 | 0.7A, 0.25KW (0.34 HP) | extending/decreasingrotation log holding pike |
Terms
Details regarding pricing, buying conditions and terms, warranty and delivery
- To review price list for Woodlandia' machines of RoundMaster series, click here
- Woodlandia accepts payments in USD & Canadian dollars (CAD) only.
- Please inquire about exact cost in CAD since Canadian dollar is subject to change due to fluctuations of USD/CAD exchange rate. Price in Canadian Dollars will be determined basing on buying USD rate defined by TD Canada Trust Bank.
- To Eastern Canada & USA we ship from Toronto, Ontario, Canada.
- To Western USA and Canada we can ship as from China as well as from Toronto (depending on customer's choice)
- To Europe, Australia, New Zealand and South America we ship from our manufacturing facility in China;
- Please allow from 10 to 60 days for delivery (depending on inventory and Carrier schedule).
- 100% advanced payment is required
- Shipping, packaging and handling is extra (pickup is available)
- Installation and setup on customer side are optional and cost $1500 + travel expenses.
- LL-41 is provided with 1 year limited warranty
- Since machine has many rotating parts and requires high voltage power, the usage of the machine can be dangerous and hazardous if operating or assembling without proper knowledge, consciousness and awareness. Therefore we require each client to sign release of liabilities form to eliminate possible legal issues due to owner's improper installation or usage.
- Leasing is available for 2, 3, 4 and 5 years terms. Please use numbers below only as a "Guideline". Each lease quotation will vary based on several factors, including the credit status of the applicant.
$24,900 $10 Purchase Option upon completion of the lease:
24 Months, $1230 plus applicable taxes, First and Last month prepaid.
36 Months, $860 plus applicable taxes, First and Last month prepaid.
48 Months, $680 plus applicable taxes, First and Last month prepaid.
60 Months, $570 plus applicable taxes, First and Last month prepaid.
$24,900 10% Purchase Option ($2490) upon completion of the lease:
24 Months, $1120 plus applicable taxes, First and Last month prepaid.
36 Months, $790 plus applicable taxes, First and Last month prepaid.
48 Months, $620 plus applicable taxes, First and Last month prepaid.
60 Months, $530 plus applicable taxes, First and Last month prepaid.
For detailed leasing information please click here
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